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39 General Materials

Impression Materials:

Material Process Mechanism Curing Time Shelf Life / Storage
Plaster of Paris Hydration/Setting Chemical reaction: CaSO₄·½H₂O + 1½H₂O → CaSO₄·2H₂O (i.e. gypsom) 10-20 minutes Long
Dental Stone Hydration/Setting Same chemical reaction, denser crystal formation 15-25 minutes Long
Silicone Vulcanization/Condensation
Cures with air moisture
Crosslinking of polymer chains 15-25 minutes Limited shelf life, sensitive to humidity
Alginate Gelation Ionic crosslinking with calcium ions 2-5 minutes Limited shelf life, sensitive to humidity
  • P&O plaster
    • The curing process for plaster of Paris is hydration (add water).
    • The hydration reaction forms crystalline structures and is exothermic, meaning it releases heat as it cures.
    • The curing process can be controlled by adding salt or higher temperature water
  • Dental stone
    • The curing process for dental stone is hydration (add water).
      • Dental stone requires less water content (around 24-30ml per 100g) to set up vs. plaster of Paris (around 45-50ml per 100g) and is much more dense.
    • Dental stone produces much smoother, more detailed surfaces
  •  Silicone
    • The curing process for most silicones used in P&O is room temperature vulcanization (RTV) But, not all silicones use RTV – some require heat curing (high temperature vulcanization or HTV)
    • Because RTV silicone cures through a condensation reaction, it’s shelf life is limited: 1 year shelf life, if in freezer. Additionally, the positive model must be very dry when molding silicone over the model because water affects curing process.
    • The curing process is affected by humidity.
  • Alginate
    • Alginate doesn’t actually “cure” in the traditional sense like plaster or silicone. Instead, it undergoes a process called gelation or gel formation
    • Add water to the powder alginate.
    • The curing process can be controlled by adjusting calcium ion concentration or higher temperature water.
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University of Washington - Lab Safety, Tools, and Techniques in Prosthetics and Orthotics Copyright © by Sue Spaulding; Amanda Barizo; Susan Kapp; and bryan roehr. All Rights Reserved.